RTUFirst Year (Common)Yr 2024 · Sem 22024

Q17Basic Electrical Engineering

Question

4 marks

Q.7 Discuss different types of wires and cables used in internal wiring.

Answer

Electrical wires are universally classified by their distinct insulating materials, such as VIR, CTS, and the ubiquitous PVC, while heavy electrical cables are strictly categorized as either armoured for extreme physical protection or unarmoured for standard enclosed routing.

In any physical electrical installation, the correct systematic selection of conducting wires and shielding cables is absolutely paramount to ensure safe, reliable, and continuous energy transmission. Conductors are typically manufactured from highly refined electrolytic copper or lightweight aluminum. They are subsequently categorized primarily based on the exact chemical nature of the dielectric insulating material completely surrounding the metallic core, and the physical external mechanical protection structurally applied.

Common Types of Electrical Wires

Electrical "wires" generally refer strictly to smaller-diameter, insulated conductors universally used for low-voltage residential and commercial building distribution.

  • VIR (Vulcanized Indian Rubber) Wires: Historically prevalent, these wires utilize a solid copper conductor heavily insulated with vulcanized rubber and physically covered with a protective cotton tape impregnated tightly with moisture-resistant bitumen. Due to rapid thermal degradation, they are entirely obsolete in modern installations.
  • CTS (Cab Tyre Sheathed) or TRS (Tough Rubber Sheathed) Wires: These highly flexible wires consist of standard rubber-insulated cores systematically encased within a very tough, thick outer protective sheath of specialized rubber. They were frequently used in older, exposed batten wiring systems.
  • PVC (Polyvinyl Chloride) Wires: PVC is the absolute dominant standard in the modern electrical industry globally. PVC is a highly durable synthetic plastic polymer that is inherently chemically inert, exceptionally moisture-resistant, strongly flame-retardant, and provides superior dielectric strength. PVC insulated wires are universally employed universally in internal residential conduit wiring, industrial panel boards, and standard domestic appliances.

Classification of Heavy Power Cables

Power "cables" refer strictly to complex, heavy-duty composite structures explicitly designed for transmitting massive bulk electrical power underground or in hostile industrial environments. They generally incorporate multiple isolated conductor cores.

  • Unarmoured Cables: These standard cables feature basic external PVC or robust rubber sheathing directly over the internal insulated conductors. They are explicitly mechanically vulnerable and are thus rigorously restricted exclusively to highly protected environments, strictly within heavy steel conduits, secure indoor cable trays, or concealed wall ducts.
  • Armoured Cables: To completely prevent severe physical damage from violent impact, extreme crushing forces, or aggressive rodent attack during direct underground burial, armoured cables systematically incorporate a very rigid, overlapping layer of tough galvanized steel wire or solid steel tape tightly wound entirely around the inner insulated cores, just beneath the final outer PVC jacket. This rigid steel armour also structurally provides a low-resistance path for emergency earth fault currents.
Outer PVC SheathSteel Wire ArmourInner SheathCore InsulationCopper/Al ConductorCross-Section of an Armoured Power Cable
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